Sommerfeld Router Table system
I recently purchased the entire Mark Sommerfeld router system and love it. I even drove 5 hours to pick it up at his warehouse because I wanted to see it before I bought it. My explanation on why I love it is a bit long but it may be useful to others who are considering it.
I am a reasonably experienced woodworker. I have made many cabinets, lots of raised panel doors and many other items over the years. After building a complete set of kitchen cabinets, I decided I needed to find a better routing solution for cabinet joinery and for routing the complex joints for raised panel door and drawer fronts (rail, stile, panel). I found it in Mark’s system.
Mark rethought the requirements for cabinet joinery and panel door creation from the ground up. The magic, to me, is in the height-matched bit sets. Once the first bit in a set is configured (which is easy with the Easy Set jig) you are done with router height changes. You simply swap bits from a set back and forth as needed and everything aligns perfectly (assuming you have flat boards of equal thickness). I purposely did not route all pieces for a given bit to force multiple bit changes just to see if they always self-aligned – they did and do.
To make the height-match bit set work, you need a way to change the bits without having to raise the router height to access the collet to loosen/tighten. Mark’s system addresses this issue with the Triton router (I bought the 3-1/4 hp unit) and angled wrench. Bits are easy and fast to change. No need for a lift.
Because the Triton router was designed for under-table mounting it has great coarse and fine height adjustment controls. The Triton can be bolted directly to the table so there is no need for expensive router plates (which must be leveled with each use). This is the best router I have ever owned or used.
The final piece to the puzzle is Mark’s fence. It is long, heavy and stable. The interchangeable bit plates allow you to make cut-outs for particular bits so your boards are in almost constant contact with the fence during routing operations -- more than any fence I have ever used. And the plates are easy and fast to swap as you change bits. The fence pivots on one end so aligning the fence to each bit is easier and faster other fences I have used. Just watch one of Mark’s videos and you will see how it works.
My first project was Mark’s router table cabinet. I made some modifications to his plans to meet my needs and I made the cabinet in, I estimate, 1/3 the time of my previous router system and methods. The joints were tight and accurate and the raised panel rail, stile and panel joints were as good as any I have ever made. I really did not have to think much about all the joints I needed – his bit sets just work.
If you don’t already have a routing system I highly recommend you look at this one. I don’t think it is any more expensive that other solutions, especially since you don’t need a lift, router-mounting plates, or even multiple routers. I am hooked on this system. From what I have been using for years, this is a better design. It is purpose built for making cabinets and raised panel doors and drawer fronts.