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Suggests to set the router for a plunge cut

3.5K views 14 replies 8 participants last post by  vindaloo  
#1 · (Edited)
Suggestions to set the router up for a plunge cut

I was to make a couple of bowl cuts in the base of my fly tying bench. I will be using a Bosch POF1200 AE Router and the router bit pictured below. The bowl cuts I want to use as temp storage for hooks and beads/eyes when tying so any suggestions to achieve the best result would be appreciated.

In the attached image of the router bit I have bought is an example of the type of cut I want to achieve.

 
#2 ·
Shouldn't be a problem if your router has a plunge base. I don't know aanything about your model.

Test your cuts on a piece of identical scrap. Test, check, reset depth setting, recut...repeat until you get the desired results. That's how I do it.

If you are going to cut a pattern like pictured, you will probable need to create some sort of jig or spacer so you can make your cuts accurately.

Hope this helps.
Mike
 
#3 ·
Most plunge routers have depth stops on them. Set yours to what you want and it will make that same cut every time you plunge it. When you are setting up for this I would suggest you have boards of equal thickness around the one you are working on to keep the router more stable. Do you have a method in mind for the spacing of the depressions?
 
#5 ·
Dave, if you check my uploads there is a very simple jig that will take care of the distance from the sides and the ends. You can get the hole to hole spacing by cutting spacer bars on a TS and inserting one each time you make a hole. Actually it is a sketch of a jig.
 
#7 ·
Another Triton......?



Time for a second Triton....VBG.

As you have discovered, one you get serious, you may find the need for a 1/2" shank plunge router......:unsure:
 
#9 ·
Just make sure you adjust the router speed for a router bit of this diameter. Max rpm should have been provided with the bit.

And do not remove all the material at one time. Make several passes and a light final pass for the smoothest cut.
 
#12 ·
being that i come from an extensive fishing background, having a little lip like in the picture in the bowl would frustrate me to no end. the hooks would constantly be getting hung up on that. i would keep them just a little bit more shallow so the depression transitions smoothly to the table surface. that way you can just slide the hooks out without them getting stuck or catching a point in the finger tip!
 
#14 ·
Just an update, took the plunge so to speak and removed the triton from the bench, did a few test cuts and made the cuts I wanted to the tying bench so I was very happy indeed.

This got me a thinking about a recess for the pedestal base for the vise. What I have done is to trace the base of the vise onto a piece of board, now I will set up scrap around the template for the router to move on but I am not sure what type of bit to use to make the plunge cut.