Brian,
If you flatten the end of the allen screw it may seat better against the key. You could use a grinder or a file to make it flat.

Greg

 

Just one more way to fix this type of error..

Find some plastic tubing and make a spacer, hvy.wall PCV works well , also on the set screw you can get a CONE point or grind the one you have to a cone and it will hold well BUT it will put a spot on the key that makes it hard to get off if you need to....
It's called staking the key..

 

Hi Bj,
The spacer is a GREAT idea!

We used to use a punch to stake both ends of a keyway to keep the key from slipping on a shaft, but the single contact point of the set screw would sometimes allow the pulley to slide on the key, grinding a flat bottom on the set screw would usually solve the problem.

Greg

 

Hi Greg

That's true sometimes but most good set screws come with a cup point and a knurl edge around the the cup and if it's removed it will let the pulley slip just a bit but the cone point will deform the key that's to say push the steel out and lock the pulley in place the norm the best way I found is to heat the key up to a nice red and put it in place then push the pulley over it and torq. the set screw down....

Not to sure why the pulley is moving over but my guess would be a bad belt or out of line ....most V-belts will keep the pulley in place without a set screw that's torq. down.

 

Is the set screw backing out? sometimes putting 2 set screws in (one on top of the other) works well, but the hub has to have enough threads to allow that. Field service removable loctite works well (I can't remember which color it is right off the top of my head).

I had a '73 craftsman saw that started running real rough, vibrating and shaking the motor mount bolts loose. At first I thought it was the belt, because it had sat idle for a long while, but swapping the belt out didn't fix it. It turned out that the motor end bells had worn down in the way of the bearings, and the shaft could move too far axially. Picked up a 2 hp motor at HF for $75, and the saw ran great. Took the motor apart later and added some shims under the bearing to move it back into place, it's a workable spare.

You can also check out surpluscenter.com and find motors and pullies for cheap if you find you need more than a quick fix.

 

Well it's either too loose or too tight I had to get a gear puller to line up my pulley to the arbor pulley. It was on there!

Corey

 

Not to sure why the pulley is moving over but my guess would be a bad belt or out of line ....most V-belts will keep the pulley in place without a set screw that's torq. down.

Hmmmm.... intersting concept. This was my Dad's saw, and I can't remember him ever complaining about this pulley coming loose on him, but he did run it with a v-belt. My brother had it for several years after Dad passed and he upgraded the v-belt to a link belt.

As for it being out of line, that's a real possiblity as the motor is mounted on a rod to allow it to move back and forth. This is necessary as there is also a 4" jointer mounted on the saw stand that is driven by the same motor. Kind of a neat setup in my opinion, take the belt off and move the motor into position to drive the jointer. But, since alignment is done by eye, misalignment is certainly possible.

Brian

 

Thanks for all the ideas. Think I'll try the spacer and the flat/cone setscrew (one at a time to see which works) and the blue loctite. I'm told the blue stuff will come loose without heat, where the red stuff needs to be heated to break it loose.

Brian

 

Yet another method would be to drill and tap another hole opposite the existing one, I did this some time ago on my lawn mower, I also fitted longer screws with lock nuts, it's still working fine about ten years on.

 

Thread locking compounds work wonders and they dont deform any metal to make disassembly difficult. There is a product that works even better than Loctite for one specific reason: you can loosen it, retighten it and it will lock again. This product is called Vibra-tite. I have used this on fasteners as small as #4 screws and on 1-1/2" diameter bolts. It's made by ND Industries and sells for around $20 for a 1 ounce bottle. Look for it at industrial suppliers or hardware specialists.

 

Is the set screw backing out? sometimes putting 2 set screws in (one on top of the other) works well, but the hub has to have enough threads to allow that.

Whew that brings back memories of about 35 years ago, my older brother bought an old lathe and was trying to remove a pulley, he showed me the set screw he took out and the pulley still would not budge. Later looking into the set screw hole we discovered the second set screw, removed it and it slipped right off. Now I always look or probe with a pin to see that they are all out!

Wish that was the case with my bandsaw pulley

Kristin

 

Just to finish this off, the blue locktite is, so far, holding fine. Thanks again for all your suggestions.

Brian