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Sharpening on the cheap

9.6K views 51 replies 13 participants last post by  Chris Curl  
#1 ·
there are lots of ways to get good results sharpening. i'm a cheap *******, so here is my method ...

i was originally doing it free hand with chisels and an oil stone i got from home depot, but my results were not nearly as sharp as the blade on the plane dave sent me, so i decided to try the inexpensive robert larson honing jig.

i also picked up a bunch of different grits of dry sandpaper cheap (i work for 3M) and a buffing wheel and polishing compound from a clearance table at sears.

my sharpening station is simply a piece of melamine-covered piece 1 1/4" thick particle board, like what they use for desks. it is flat enough for me. if i really wanted to be anal about a flat surface, i guess i could get a few of the tiles marble tiles at home depot, or go to a kitchen place for a piece of granite countertop, but this thing is definately flat enough for my purposes.

i set mine to give me a 28 degree bevel, what i consider a good compromise between the 25 and 30 bevels that are so common for chisels and plane irons. i simply glued a piece of a free paint stirrer to a scrap 1x4 to make it easy to insert the blade.

i hold the sandpaper down with a weight or my left hand and run the blade one direction only (away from the sharp edge) to help keep it from wearing down the sandpaper as fast.

i also put a magnet on the blade to catch the metal shavings/dust which helps keep the sandpaper clean. every so often, i wipe the grey dust off the blade onto a paper towel, which i throw away when it gets nasty. that is also when i check my progress.

on a new blade, i start with 100 grit paper to make sure blade is square. when it is square, the sandpaper will touch the whole bevel every stroke. you can put marker on the bevel and run it a few times to see that, but after you have done it a while, you will be able to tell without having to use a marker. depending on how out of square the blade is, this part can take a while, but at least you can see progress as you go, and eventually it's square.

also on a new blade, i make sure the back is flat.

then it only takes about 10-15 passes each on the 220, 500, 800 and 1500 grit papers to get it ready for the buffing wheel. i have 400, 600, and 1000 grit too, but they don't really add anything, so i skip them. plus, i have 50-100 packs of the ones i use, so they are what i use most.

between each grit, i run it on the back/flat side a few times to get rid of the burr. on the 800 and 1500, i alternate between the bevel and back sides a few times with only a few passes per side to make sure the burr is as small as possible.

then i use the buffing wheel with my drill. the sears didn't have the green buffing compound, only the red stuff, so that is what i use. but it still puts a great mirror polish on it.

for a strop, the cardboard from cereal boxes and the like is a good option. again, i'm a cheap *******, and we have an endless supply of cardboard.

now my blades are so sharp that i can shave the hair off my arm with them. even the home depot chisels and the buck brothers plane iron.
 
#7 ·
Chris; plane blades should have a very slight convex curvature, side to side. The reasoning is that it prevents the corners from digging in, ie the ctr. of the blade digs a wee bit deeper. I'm guessing that this'll get some replies to the contrary....
Correct! (ish) Smoothers, I agree should ideally be slightly cambered for many tasks. Scrub planes (or a jack being used for that) should have a pronounced camber. A jack or jointer plane with a cambered iron on the other hand would be hopeless for trimming a door. As would a rebate plane, mitre planes, block planes, shoulder planes, ploughs, spokeshaves (except for those with convex/concave soles), etc - they should not have their blades square cornered and straight edged. It all depends on what you are trying to do with the plane. Here endeth the sermon :nono:

Regards

Phil
 
#8 ·
Heh...I guess I'll argue with myself!
Ron Hock disagrees with me... :(
"Check the blade to be sure that it is staying square. If it’s not, push a little harder on the high corner while honing the bevel to bring it back square."
HOCK TOOLS -- Sharpening Notes

hahaha.......

Sounds like my shed.....

However, I do agree with your original comment for planes used to hog out timber before using a smoothing plane.
 
#5 ·
dan, some plane blades, especially for fore planes are purposefully convex. they can really hog out alog of material, and the corner lines would be very noticeable in that case.

smoothing planes like the venerable #4 might be very slightly rounded off at the corners to keep likes from resulting. but that is not really necesssary as they generally take very fine shavings at a time.
 
#9 ·
Chris, this is a very good subject. I use several methods of sharpening, and most are relatively inexpensive. All very good woodworkers that I know of develop sharpening skills that keep their tools sharp, because top-of-the-line woodworking cannot be done with dull tools.
I did not know that you work for 3M. That is very interesting. Several years ago, I was shopping at Lowe's and spotted some sanding blocks and compatible sanding media that was labeled as "3M - SandBlaster", I bought quite a bit of the media in numerous grits and also a couple of the sanding blocks. I dearly love using those tools, as they perform very well and are very comfortable to use. The media is unlike anything else that I've seen since or prior to that purchase. I have tried numerous sources and nobody seems to be able to send me in the right direction. Can you find-out if that product is still being marketed? I have been able to find other sanding media labeled "3M - SandBlaster", but it is different from the open-washable media that I previously purchased. The current offering is available at Wal*Mart and it is cut to the correct size, but very different.

Thanks very much,
Otis Guillebeau from Auburn, Georgia
 
#12 ·
i set mine to give me a 28 degree bevel, what i consider a good compromise between the 25 and 30 bevels that are so common for chisels and plane irons. i simply glued a piece of a free paint stirrer to a scrap 1x4 to make it easy to insert the blade.
Chris,

Very interested in this and would like to make the same setup. I'm a little confused as to how you set up the above quoted. Any chance for a picture or a little more detail? It's probably right there but I'm just not getting it.

Thanks...Mike
 
#13 · (Edited)
the way the jig works is that the angle of the bevel depende on how far from the end of the jig the blade extends. the farther it extends, the lower the angle.

for this one, 50mm (~2") gives a bevel 25 degrees, and 38mm gives 30 degrees. so i glued a stop block 1 5/8" (~42mm) from the edge. now i can butt the blade up to the stop block and attach the jig without measuring 42mm every time. that should give me a bevel angle pretty close to 28 degrees.

i can take a pic of it tonight after work if you would like
 
#16 · (Edited)
Even cheaper.

I'm sure I've probably mentioned my method here. Or somewhere. :lol:

Plane irons, I would say use a jig, or fixture, to hold them while sharpening. Because they are always at the same angle when being used.

Chisels, I sharpen those on my little bench belt sander. I try to stick close to the factory angle when sharpening, am not anal about it. Reasoning is, that any time you use a chisel, the blade is going to be at a slightly different angle than last time. So with the angle, close enough is good enough. Possibly have to sharpen a bit oftener, but sharpening goes SO much faster, and the results seem just as good as precise angle sharpening. Lathe chisels are sharpened the same way.

I believe I got the idea while reading an article about Sam Maloof, at least I think it was about him, possibly one of the other top-notch furniture makers. Apparently he bought cheap plastic handle chisels, then proceeded to use them as paint can openers, screwdrivers, whatever, and when he needed one as an actual chisel he sharpened on on a belt sander. When his chisels got too short, he bought new ones. Someone really liked his short chisels, because they were so easy to handle, and asked him where he bought his chisels, so he could get a set. The answer was the local hardware. Anyway, that's how I sharpen my chisels, and will keep on sharpening them.
:dance3:
 
#17 ·
Hey Chris,

Is this close to what you're talking about.

GCG
 

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#20 ·
Chris that's a great method sir, sounds like the Scary-Sharp methodology which I prefer and am also new to. I learned from some old-timers how to sharpen by hand and got pretty decent at it.

Funny thing is I broke down this week and ordered a $12 fixture roller guide, forgot the brand off Amazon, will be here tomorrow. Supposed to work well with the Scary-Sharp method and with three hand-planes and a few chisels, figured it'd be a good start to improving my sharpening skills.
 
#22 ·
Well color me purple and call me Prince, that's exactly it, knew it was some guys American sounding name vs a Mongolian or Chinese name like Genghis Khan haha. Just got an Amazon/UPS text it just hit my front door.

So while wood planes are "generally" sharpened @25 deg (emphasis on generally as in majority), what are wood chisels? Just because a wood chisel will fit into this Larson sharpening guide which is identical to a dozen others who sell it for 3x as much, is it the same angle?

I mean are the majority of mortise chisels also 25 degrees? If so then sure, throw it on there and go, otherwise it wouldn't make sense. This style sharpener isn't like the couple of Veritas guides which I still like and are fully adjustable with a quick switch for the micro-bevel which is nice.
 
#23 ·
Bravo, while I am happy with it for plane irons, I am not as happy with it for chisels.

The jig has two sets of jaws, the upper set is for wider things like plane irons, and a lower set underneath for narrower things like chisels. The problem I have with chisels is that, at least with my chisels, they get thicker as they get closer to the handle, and the jig does not have a deep enough groove to easily hold them, so it is a struggle to get the jig to grab the chisel.

Plane irons bevels are actually usually 30*, some have a primary bevel of 25* with a secondary bevel od 30*. Low angle planes have lower bevel angles.

Chisels can be anywhere, but generally between 25* and 35*. To determine the angle on a given chisel, you can pinch the end down flat on a flat surface and use a speed square.
 
#25 ·
The angle depends 100% on where you set the blade (ie - how far the end of the blade sticks out from the guide). The further out the blade sticks, the lower the bevel angle.

The back of the package has the info, but I think it is 50mm (~2") for a 25* bevel, and 38mm (~1 1/2") for a 30* bevel. I use 1 5/8" (~42mm) for mine, which gives me about 28* or so.
 
#28 ·
Haha, guys like us Chris, sure it's only a $12 honing guide, but hey I can make that. Fact is, I built one out of Poplar, used it on my 50 yr old Fulton plane blade and it's making see-thru full ribbons from 1-3/4" wide cedar.

It was a prototype 15 minute bandsaw project. I came up with a design for one using Sketchup as well, adjustable and with bearing rollers. May build that this weekend. Found a couple ok plans online, nothing I was real crazy about, but I mostly like building my own stuff when possible.
 
#30 ·
Holy cow I like that simple design, ok you build one and I'll build one and we'll share sharpening horror stories and oven roasted olive oil rubbed black peppercorn turkey wings (healthier than the legs)...oh and a beverage of choice..lol:sold:

I wouldn't know what to do if a local machine shop donated a piece of scrap alum to me.
 
#33 ·
Well wait, you have a Sketchup of this, while I have only a visual photo requiring my intuitive design intellect to be placed into overdrive...what if I end up with this by accident....


Image


haha it's a RepRapPro...but I reckon I could build one out of poplar and ...well..I'll call it a "RapoRouter"...

Sorry I'm getting sucked into this 3D printing jaz, imagine the jigs we could make with a 3d printer. "oh you need a 1" OD x 1/4"ID x 3/16" wide ID ultra high molecular weight (uhmw) bearing, well have a seat, turn on the game, fire up the barby, gonna be about 45 minutes and the steaks and bearing will be ready"...

But 4realz, I could build it off a glance, but if you have a Sketchup file, I'm versed well enough with it to modify it to my liking. Sad thing is I think I have all the hardware and even some solid oak. Ya see, I hit HD or LOwe's at least twice weekly and pickup a couple of what I was too lazy to look for and it builds...and builds...haha...well I forget where I put the other, then find it and then have my own hardware store much of the time. :D
 
#42 ·
Gentlemen... while honing your sharpening skills (pun intended) don't forget to get the backside of your irons and chisels!!!! These areas too must be dead flat before you can get a satisfactory edge. The closer to a mirror finish the better. Its a couple, three times deal for the life of the tool but well worth it.

For you guys fabricating your own jigs, give some thought to preventing the blade from pivoting side to side while in the jig. A single point should keep it from moving back and forth, but that side to side stuff will drive ya nuts...

Keep a small machinist square handy and check your edge during the sharpening process often. A few seconds up front checking can say you a TON of time correcting a bad angle...

b.
 
#43 · (Edited)
Most definitely thought through the side-pivot in my design. This puppy sits flush based on design with a wide track stance and adjustable angle capability.

Chris my Sketchup drawings are complete aside from dimensions, will add those in a little while.

I think all the hardware I have in my shop, will confirm this evening. I'm going to make my own thread for this jig to be fair to the OP of this thread, don't want to clutter his thread ya know?