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Veritas make a cornering tool that rounds over the corners to a fixed depth. It’s a simple set of hand tools for creating 1/16, 1/8, 3/16 or 1/4 round overs. Just wanted to give everyone a heads up on an elegant solution if you weren’t aware that the tool existed.

http://www.leevalley.com/us/wood/page.aspx?p=32682&cat=1,230,41182,41200



In woodworking there is always more then one way to accomplish something.
 

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Most of the 1/16" radius router bits have a 1/2" bearing. If you are breaking the edge of parts that have inside radius less than 1/4" your back to sanding by hand. In my case the parts that need to have the sharp edge broken on small radius inside corners, I have a buffer set up with stacked 320 grit 3" x 9" finger sanding strips. Gets into the small inside corners with ease as well as outside. If it is long straight edge that need a broken edge it's back to a trim router with the 1/16" radius router bit and a light touch with 400 paper to remove the fine chatter left by the router.


There are “small pilot roundover” bits that can fit inside corners where a standard 1/2 bearing would get in the way. Just thought I’d let you know so you can reduce some of your sanding.

https://www.whitesiderouterbits.com/collections/small-pilot-roundover-bits/products/1978


In woodworking there is always more then one way to accomplish something.
 
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